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Statistical Process Control
Improve your product quality and achieve Six Sigma conformance with Mitsubishi Electric Iconics Digital Solutions (MEIDS).
What is Statistical Process Control?
Statistical Process Control (SPC) is a method of quality control. It utilizes statistical methodology in order to monitor, control, and ultimately improve a process or its output. Utilizing SPC should ultimately lead to better overall process quality, lower costs due to reduction of waste/scrap, and better understanding of process details and capabilities.
Organizations expect Six Sigma or better conformance of set specifications for their products. For best-in-class quality, companies require continuous analysis and real-time quality control. GENESIS provides an extensive set of SPC calculations, control charts, portal dashboard views, and standard quality reports to help pinpoint quality outliers and drive corrective actions based on process trends.
How SPC Works
Mitsubishi Electric Iconics Digital Solutions SPC enables operators, quality personnel, manufacturing engineers and management to view quality SPC data and other production parameters impacting product quality. An extensive set of SPC calculations can be applied to any process variable. The SPC data can also be integrated into expressions and logic with the aim towards overall process improvement.
Benefits of SPC Solutions with GENESIS
Take Action and Improve Product Quality
Spot trends and make decisions based on real-time SPC data. Reduce scrap and increase production yields using built-in charts, graphs and alarm views.
Easy Configuration of Multiple Charts, Grids, Tiles, and Graphics
Users can build scalable, XAML vector-based graphics or use preconfigured symbols with dynamic properties, referenced colors and flexible animations. Smart Tiles™ can display KPIs within operational dashboards.
Extensive Statistical Calculation Library
Take advantage of a wide array of calculations including X-Bar, Range, Sigma, Moving Average, Moving Range, EWMA, Cpk, Cp, Cpl, Cpu, Cpm, Cpkm, PPK, Pp, Ppl, Ppu, Ppm, and Ppkm.
Quality Deviation Detection and Alarm Rule Customization
Utilize Western Electric, Westgard, AIAG, Duncan, Hughes, Juran, Nelson and Gitlow rules.
Discover Hidden Costs
Investigate operational data to identify costly inefficiencies. Determine savings-per-unit by reducing variations in processes.
Universal Connectivity
Our SPC Solutions are built on open standards and comply with OPC, OPC UA, Modbus, SNMP, BACnet and web services technologies, ensure ease of connectivity to multiple quality measurement devices, databases, IT hardware or factory systems.
SPC Software Solutions for Your Industry
SPC for Manufacturing
Manufacturers can use Statistical Process Control (SPC) software to help reduce scrap, increase production yields and prevent variations, all of which can help organizations lower costs while increasing customer satisfaction.
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SCADA for Food and Beverage
The Food and Beverage industry provides the perfect environment for Statistical Process Control (SPC). Powerful workflow technology can initiate control actions based on quality conditions or alarm violations, providing changes to process equipment.
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SPC for Automotive
Automotive and auto parts manufacturers have a well-known history of implementing process improvement measures. SPC software can help provide the calculations, charts and dashboards to help increase product quality and reduce waste.
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SPC for Oil and Gas
Statistical Process Control (SPC) is useful within the Oil, Gas and Petrochemical industry, helping to increase product quality and reduce costs related to waste/scrap. Refinery operators can quickly identify and address product quality issues.
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SPC for Water and Wastewater
Water and Wastewater organizations can manage processes for quality, similar to other industries. The use of SPC software can assist in meeting regulatory requirements, improving related processes and lowering costs.
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SPC for Pharmaceutical
Pharmaceutical industry organizations are familiar with the need to reduce waste during manufacturing processes. SPC software allows users to monitor such processes, identify issues, and fix them in a proactive manner.
Read More →Learn More About Our Products
GENESIS is a world-class automation software suite that enables organizations to quickly and efficiently deploy a diverse array of digitalization project solutions. Whether it is enterprise-wide intelligent control systems and data historization, situational/operational awareness and notification capabilities, or enterprise analytics, the GENESIS suite makes it all possible.
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